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Three-Acid Mist Wet Scrubber System | Corrosion-Resistant PP Waste Gas Purification Tower for Aluminum Anodizing, Complete Gas Collection & Neutralization Equipment

Three-Acid Mist Wet Scrubber System | Corrosion-Resistant PP Waste Gas Purification Tower for Aluminum Anodizing, Complete Gas Collection & Neutralization Equipment

Merknaam: MEL-AL
Modelnummer: MEL-AL-MAL-1041
MOQ: 1set
Verpakkingsdetails: Standaard verpakking
Betalingsvoorwaarden: L/C, T/T
Detail Informatie
Plaats van herkomst:
Foshan, China
Document:
Lengte aluminium profielen:
Volgens de vereiste van klanten
Overbrengen of typen:
Ketting- of bandtransporteur
lengt Profiel:
7200mm
Productiecapaciteit:
Afhankelijk van de lijnconfiguratie, doorgaans 100-5000 kg/uur
Video -inspectie:
Mits
Belangrijkste verkoopargumenten:
Eenvoudig te bedienen
Tankgrootte:
Aanpasbaar
Bedrijfsmodus:
met een vermogen van niet meer dan 10 kW
Kerncomponenten:
Motor, motor
Tanklichaam:
PP
Materiaalcompatibiliteit:
Aluminium en zijn legeringen
Koeler:
500,000 kilocalorieën
elektrolytische kleuring:
Zilver, zwart, bruin, champagne
koelmethode:
Waterkoeling
Ingangsspanning:
380V
Productnaam:
Drie-zuur-mistbehandelingssysteem
Productbeschrijving

MEIAL three-acid mist treatment system eliminates sulfuric, hydrochloric and hydrofluoric acid fume from anodizing, coloring and etching tanks. Two-stage packed spray & gravity mist removal design, full PP anti-corrosion structure, circulating alkali dosing system, purification efficiency over 95%, fully compliant with global industrial emission standards.

Product Framework: Problem → Solution → Principle → Spec Table → Core Strengths → Matching Lines & Applications

Industry Problem Solved

Aluminum anodizing workshops generate corrosive three-acid mist during degreasing, caustic etching, hard anodizing and electrolytic coloring:

  1. Corrode overhead cranes, rectifiers, chillers and workshop steel frames, shortening equipment service life;
  2. Harm operator respiratory health, fail factory environmental audits;
  3. Unprocessed acid exhaust leads to heavy fines and production suspension.

MEIAL three-acid mist scrubber delivers full-cycle closed gas disposal to resolve all above risks.

System Composition & Working Flow
  1. Gas Capture: Air hoods collect acid mist above all process tanks;
  2. Pressurized Convey: Fan pushes polluted gas into scrubber tower;
  3. Primary Spray Layer: Sodium hydroxide circulation liquid neutralizes most acid fume;
  4. Secondary Packed Spray: Enhanced gas-liquid contact for deep purification;
  5. Gravity Mist Eliminator Block Separate residual liquid droplets;
  6. Clean Exhaust: Qualified gas discharged through high exhaust stack.

Circulation tank separately adds sodium hydroxide & soda ash for sustained neutralization performance.

Core Technical Parameter Table
Parameter Item Standard Configuration Custom Upgrade Option
Tower Body Material Thick anti-corrosion PP sheet PPH integrated welding for heavy acid load
Air Volume Range 1000–30000 m³/h Large tower up to 50000 m³/h
Circulation Pump Spec Flow 100 m³/h, Head 20 m, Power 11 KW Dual standby pumps for non-stop production
Purification Efficiency ≥95% ≥98% high-efficiency packing module
Mist Removal Form Gravity baffle mist eliminator Multi-layer wire mesh demister
Dosing Mode Manual alkali feeding Automatic PH-linked dosing system
Matching Production Scale Manual / mini anodizing line Full-auto vertical & horizontal oxidation line
Six Distinct Competitive Advantages
  1. Two-Stage Countercurrent Spray, Ultra-High Purification Rate

    Double-layer packing structure extends gas-liquid contact time, fully neutralize sulfuric, hydrochloric and hydrofluoric mixed mist, stable purification rate above 95%, easily pass local environmental monitoring.

  2. Full PP Corrosion-Resistant Construction for Long Service Life

    Tower, duct, valves and pumps all adopt acid-proof PP/UPVC materials, resistant to long-term three-acid fume erosion, no rust or leakage, far longer service than carbon steel scrubbers.

  3. Separated Gravity Mist Removal, Prevent Fan Corrosion

    Independent baffle demisting chamber intercept liquid droplets carried by exhaust gas, avoid mist entering blower to extend fan service cycle and cut maintenance cost.

  4. Recyclable Circulating Liquid, Low Chemical Consumption

    Closed circulation water loop reduces water waste; segmented alkali dosing design balances neutralization effect and soda consumption, lower daily operation expense.

  5. Modular Assembly, Flexible Layout Matching All Lines

    Split tower modules, customizable air volume and pipeline layout, fit compact manual labs and large full-auto oxidation plants without large civil reconstruction.

  6. Full Set Supporting with MEIAL Surface Treatment Equipment

    Perfectly matched with anodizing rectifier, overhead crane, chiller, pure water machine and wastewater treatment system; one-stop whole workshop environmental solution delivery.

Matching Production Lines & Application Fields
  • Supporting lines: Manual anodizing line, mini lab oxidation line, automatic horizontal / vertical anodizing & electrophoresis production line;
  • End users: Architectural aluminum profile factories, new energy auto alloy parts workshops, 3C hardware anodizing plants, magnesium alloy micro-arc oxidation factories.