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1200 Ton/month Output 8-12µm Film Thickness 6500mm Max Profile Length Anodizing Production Line for Aluminum Surface Treatment

1200 Ton/month Output 8-12µm Film Thickness 6500mm Max Profile Length Anodizing Production Line for Aluminum Surface Treatment

Merknaam: MEI-AL
Modelnummer: Apl-1000T
MOQ: 1SET
Prijs: RMB9,000,000-11,000,000/set
Verpakkingsdetails: Stander-verpakking exporteren
Betalingsvoorwaarden: T/T
Detail Informatie
Plaats van herkomst:
China
Uitvoer:
LED, auto-onderdelen
Modus:
Horizontaal
Bedrijfsmodus:
met een vermogen van niet meer dan 10 kW
Anodisatiefilmdikte:
8-12 µm
Max Profile Length:
6500 mm
Kleur:
Zilveren bronzen bruin zwart champagne goud
Grootte van de tank:
8000*breedte*3500
Spanning:
380 V tot en met 415 V
Levering vermogen:
1set/6 maanden
Markeren:

1200 ton/month anodizing production line

,

8-12µm film thickness aluminum surface treatment

,

6500mm max profile length anodizing line

Productbeschrijving
1200 Ton/month Output 8-12µm Film Thickness 6500mm Max Profile Length Anodizing Production Line Equipment
Product Overview

1200 Ton Manual Anodizing Production Line designed for aluminum anodizing processes with film thickness range of 8-25 microns, capable of processing up to 1000 tons per month.

Equipment Specifications
Parameter Specification
Equipment Name Control Horizontal Anodizing Line
Output Capacity 1200 Tons/Month
Model Type Horizontal U Mode
Operation Style Semiautomatic or Automatic
Racking Method Manual Racking System
Design Conditions
Parameter Specification
Aluminum Alloy 6061 to 6063 or others
Anodizing Film Thickness 10-12µm micron
Average Coverage Area 350m²/Ton
Max Profile Length 6500mm
Extrusion Ratio 2.5kg/m²
Working Hours 300 days/month × 20 hours/day = 600 hours/month
Racking System Three fixtures per rack
Equipment Usage Rate 0.9
Power Supply AC 3-phase 380V 50Hz
Control Power AC220V 50Hz
Water Supply 2kg/cm²*G
Hot Steam 6kg/cm²*G
Compressor Air 6kg/cm²*G
Process Tank Configuration
Process Chemical Composition Quantity
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al³⁺ 30-120g/l 2 Tanks
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodising Free sulfuric acid 140-180g/l, Al³⁺ ≤20g/l 5 Tanks
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 2 Tanks
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 3 Tanks
Treatment Process Details
Degreasing
  • Capacity: 6 jigs (racks) per tank × 1 tank = 6 jigs
  • Treatment Time: 2-5 minutes
Alkaline Etching
  • Capacity: 6 jigs (racks) per tank × 2 tanks = 12 jigs
  • Treatment Time: 3-15 minutes
Neutralization
  • Capacity: 6 jigs (racks) per tank × 1 tank = 6 jigs
  • Treatment Time: 1-5 minutes
Anodizing
  • Capacity: 3 jigs (racks) per tank × 5 tanks = 15 jigs
  • Current Density: 130A/m²
  • Process Time: 30 minutes
  • Unprocess Time: 10 minutes
  • Total Time: 40 minutes
  • Average Anodizing Layer: 10.81µm
1200 Ton/month Output 8-12µm Film Thickness 6500mm Max Profile Length Anodizing Production Line for Aluminum Surface Treatment 0
Colouring
  • Colour Process: Mix Salts
  • Capacity: 2 jigs (racks) per tank × 1 tank = 2 jigs
  • Current Density: 70A
  • Process Time: 2-8 minutes
Sealing
  • Sealing Method: Medium or Normal Temperature Sealing
  • Capacity: 6 jigs (racks) per tank × 1 tank
  • Process Time: 10-15 minutes
Design Parameters and Capacity
Anodizing Treatment Area
  • Total jigs per year: 9,000 jigs (racks)
  • Design capacity: 50m² per jig (rack)
  • Area treatment per year: 450,000m²
Anodizing Treatment Weight
  • Monthly output: 1,157.1 Tons ≥ 1,000 Tons design capacity
Power Consumption
  • Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A per tank
  • Power Rectifier: 15,000A = 5 units
  • Colouring Tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A per tank
  • Colour Rectifier: 8,000A = 2 units
Process Chart Legend
Process Abbreviations:
  • De = Degreasing
  • Rs = Rinsing
  • HW Rs = Hot Water Rinsing
  • AE = Alkaline Etching
  • Ne = Neutralization
  • An = Anodizing
  • Cl = Coloring
  • Sl = Sealing
  • MU = Material Unloading
  • Pc = Packing
1200 Ton/month Output 8-12µm Film Thickness 6500mm Max Profile Length Anodizing Production Line for Aluminum Surface Treatment 1