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1000 Ton/month Manual Anodizing Production Line with 8-12µm Film Thickness and 6500mm Max Profile Length

1000 Ton/month Manual Anodizing Production Line with 8-12µm Film Thickness and 6500mm Max Profile Length

Merknaam: MEI-AL
Modelnummer: Apl-1000T
MOQ: 1SET
Prijs: RMB9,000,000-11,000,000/set
Verpakkingsdetails: Stander-verpakking exporteren
Betalingsvoorwaarden: T/T
Detail Informatie
Plaats van herkomst:
China
Uitvoer:
LED, auto-onderdelen
Modus:
Horizontaal
Bedrijfsmodus:
met een vermogen van niet meer dan 10 kW
Anodisatiefilmdikte:
8-12 µm
Max Profile Length:
6500 mm
Kleur:
Zilveren bronzen bruin zwart champagne goud
Grootte van de tank:
8000*breedte*3500
Spanning:
380 V tot en met 415 V
Levering vermogen:
1set/6 maanden
Markeren:

manual anodizing production line with warranty

,

1000 ton anodizing line 6500mm profile

,

anodizing production line 8-12µm film thickness

Productbeschrijving
1000 Ton/month Manual Anodizing Production Line with 8-12µm Film Thickness and 6500mm Max Profile Length
Product Overview

This 1000T/month Manual Anodizing Production Line is engineered for high-volume aluminum anodizing operations, delivering consistent film thickness ranging from 8-25µm microns to meet diverse industrial requirements.

Equipment Specifications
Parameter Specification
Equipment Name Control Horizontal Anodizing Line
Output Capacity 1000 Tons/Month
Model Horizontal U Mode
Operation Style Semiautomatic or Automatic
Racking Method Manual Racking System
Design Conditions
  • Alloy: Aluminium 6061 to 6063 or others
  • Anodizing film thickness: 10-12µm micron
  • Average coverage area: 350m²/Ton
  • Max aluminum profile length: 6500mm
  • Extrusion ratio: 2.5kg/m²
  • Working hours: 300 days/month × 20 hours/day = 600 hours/month
  • Racking system: Three fixtures per rack
  • Racking operation: Manual
  • Equipment Usage Rate: 0.9
  • Power supply: AC 3-phase 380V 50Hz
  • Control Power: AC220V 50Hz
  • Water supply: 2kg/cm²*G
  • Hot steam: 6kg/cm²*G
  • Compressor air: 6kg/cm²*G
Process Tank Configuration
Process Chemical Parameters Quantity
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al³⁺ 30-120g/l 2 Tanks
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodising Free sulfuric acid 140-180g/l, Al³⁺ ≤20g/l 5 Tanks
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 2 Tanks
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 3 Tanks
Treatment Process Details
Degreasing

6 jigs per tank × 1 tank = 6 jigs
Treatment time: 2-5 minutes

Alkaline Etching

6 jigs per tank × 2 tanks = 12 jigs
Treatment time: 3-15 minutes

Neutralization

6 jigs per tank × 1 tank = 6 jigs
Treatment time: 1-5 minutes

Anodizing Process

3 jigs per tank × 5 tanks = 15 jigs
Current density: 130A/m²
Process time: 30 minutes
Unprocess time: 10 minutes
Total time: 40 minutes
Average anodizing layer: 0.36 × 1.3 × 30 × 0.77 = 10.81µm

1000 Ton/month Manual Anodizing Production Line with 8-12µm Film Thickness and 6500mm Max Profile Length 0
Colouring

Colour process: Mix Salts
2 jigs per tank × 1 tank = 2 jigs
Current density: 70A
Process time: 2-8 minutes

Sealing

Sealing method: Medium or Normal Temperature
6 jigs per tank × 1 tank
Process time: 10-15 minutes

Design Parameters & Settings
Anodizing Treatment Area

Each anodizing process tank requires 40 minutes
Total jigs per year: (2 racks × 5 tanks × 60 min/h) ÷ 40 min × 600 hours = 9000 jigs
Design: 50m² per jig
Each tank capacity: 100m²
Area treatment per year: 9000 jigs × 50m²/jig = 450,000m²

Anodizing Treatment Weight

Monthly output: 450,000m² ÷ 350m²/T × 0.9 = 1157.1T ≥ 1000T

Power Consumption

Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A per tank
Power Rectifier: 15,000A = 5 units
Colouring Tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A per tank
Colour Rectifier: 8,000A = 2 units

Process Flow Chart

Process Abbreviations:
De = Degreasing | Rs = Rinsing | HW Rs = Hot Water Rinsing | AE = Alkaline Etching
Ne = Neutralization | An = Anodizing | Cl = Coloring | Sl = Sealing
MU = Material Unloading | Pc = Packing

1000 Ton/month Manual Anodizing Production Line with 8-12µm Film Thickness and 6500mm Max Profile Length 1