Anodizing production lines are designed with environmental considerations in mind
Mini anodizing production lines can be expanded with additional automation modules as production needs grow
Can be integrated into larger manufacturing processes or assembly lines

Process Tank Configuration

Step	Process	Chemical Specifications	Quantity
1	Degreasing	Free sulfuric acid 180±30 g/l	1 Tank
2	Alkaline Etching	Free alkali 40-60g/l, Al³⁺ 30-120g/l	1 Tank
3	Neutralization	Free sulfuric acid 180±20g/l	1 Tank
4	Anodising	Free sulfuric acid 140-180g/l, Al³⁺ ≤20g/l	1 Tank
5	Colouring	Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2	1 Tank
6	Medium Temperature Sealing	PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l	1 Tank

Design Specifications

Parameter	Specification
Alloy	Aluminium 6061 to 6063 or others
Anodizing Film Thickness	10~12µm micron
Average Coverage Area	350m²/T (ton)
Max Aluminium Profile Length	6500mm
Extrusion Ratio	2.5kg/m²
Working Hours	300d/m × 20h/d = 600h/m
Racking System	Two fixtures /rack
Racking Operation	Manual
Equipment Usage Rate	0.9
Power Supply	AC 3phase 380V 50Hz
Control Power	AC220V 50Hz
Water Supply	2kg/cm²*G
Hot Steam	6kg/cm²*G
Compressor Air	6kg/cm²*G

Treatment Process Details

1. Degreasing

6 jig(rack)/tank × 1 tank = 6 jig(rack)
Treatment time: 2-5min

2. Alkaline Etching

6 jig(rack)/tank × 2 tank = 12 jig(rack)
Treatment time: 3-15min

3. Neutralization

6 jig(rack)/tank × 1 tank = 6 jig(rack)
Treatment time: 1-5min

4. Anodizing

2 jig(rack)/tank × 1 tank = 2 jig(rack)
Current density: 130A/m²
Process time: 30min
Unprocess time: 10min
Total time: 30+10=40min
Average anodizing layer: 0.36×1.3×30×0.77 = 10.81µm

5. Colour Process

Colour process: Mix Salts
Quantity: 2 jig(rack)/tank × 1 tank = 2 jig(rack)
Current density: 70A
Process time: 2-8min

6. Sealing

Sealing method: Sealing at Medium or Normal Temperature
Quantity: 6 jig(rack)/tank × 1 tank
Process time: 10-15min

Design Parameters and Capacity

Anodizing Treatment Area

Each anodizing process tank requires 40min
Total jig(rack)/year: (2 rack × 1 tank × 60min/h) ÷ 40min × 600 hour = 1800 jig(rack)
Design capacity: 50m²/jig(rack) - Each tank: 100m²
Area treatment/year: 1800 jig(rack) × 50m²/jig = 90,000m²

Anodizing Treatment Weight

Monthly output: 90,000m² ÷ 350m²/T × 0.9 = 231T ≥ 200T

Power Consumption

Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A/tank
Power Rectifier: 15,000A = 1 unit
Colouring Tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A/tank
Colour Rectifier: 8,000A = 1 unit

Process Flow Chart

Code	Process Description
De	Degreasing
Rs	Rinsing
HW Rs	Hot Water Rinsing
AE	Alkaline Etching
Ne	Neutralization
An	Anodizing
Cl	Coloring
Sl	Sealing
MU	Material Unloading
Pc	Packing

Tags:

Het anodiseren Productielijn

Geautomatiseerde het Anodiseren Lijn

Anodiserend Lijnmateriaal

Anodiserende Lijntoebehoren

Het anodiseren Waterzuiveringsinstallatie

Elektroforeseproductielijn

De Pers van de aluminiumuitdrijving

de lijn van de poederdeklaag

Het Behandelende Systeem van de aluminiumuitdrijving

Productielijn gieten

De Verpakkende Machine van het aluminiumprofiel

Het anodiseren Productielijn

Geautomatiseerde het Anodiseren Lijn

Anodiserend Lijnmateriaal

Anodiserende Lijntoebehoren

Het anodiseren Waterzuiveringsinstallatie

Elektroforeseproductielijn

De Pers van de aluminiumuitdrijving

de lijn van de poederdeklaag

Het Behandelende Systeem van de aluminiumuitdrijving

Productielijn gieten

De Verpakkende Machine van het aluminiumprofiel

product details

Het anodiseren Productielijn

Geautomatiseerde het Anodiseren Lijn

Anodiserend Lijnmateriaal

Anodiserende Lijntoebehoren

Het anodiseren Waterzuiveringsinstallatie

Elektroforeseproductielijn

De Pers van de aluminiumuitdrijving

de lijn van de poederdeklaag

Het Behandelende Systeem van de aluminiumuitdrijving

Productielijn gieten

De Verpakkende Machine van het aluminiumprofiel

200T/month Capacity Anodice Oxidation Production Line with Remote Monitoring and Control and 8-12µm Anodizing Film Thickness

200T/month anodizing production line

anodizing line with remote monitoring

8-12µm anodizing film thickness

Het anodiseren Productielijn

Horizontale het Anodiseren Lijn

Aluminium het Anodiseren Lijn