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Manual Horizontal U Mode Anodizing Production Line with 200T/month Capacity 6500mm Max Profile Length and 8-12µm Film Thickness

Manual Horizontal U Mode Anodizing Production Line with 200T/month Capacity 6500mm Max Profile Length and 8-12µm Film Thickness

Merknaam: MEI-AL
Modelnummer: Apl-200T
MOQ: 1SET
Prijs: RMB2,500,000-4,000,000/set
Verpakkingsdetails: Stander-verpakking exporteren
Betalingsvoorwaarden: T/T,L/C
Detail Informatie
Plaats van herkomst:
China
Document:
Capaciteit:
200 T/maand
De modus:
Horizontaal
Bedrijfsmodus:
met een vermogen van niet meer dan 10 kW
Anodisatiefilmdikte:
8-12 µm
Max Profile Length:
6500 mm
Kleur:
Zilveren bronzen bruin zwart champagne goud
Grootte van de tank:
8000*breedte*3500
Spanning:
380 V tot en met 415 V
Levering vermogen:
1set/6 maanden
Markeren:

200T/month Capacity Anodizing Production Line

,

6500mm Max Profile Length Horizontal U Mode Anodizing Line

,

8-12µm Anodizing Film Thickness Manual Anodizing Line

Productbeschrijving
Manual Horizontal U Mode Anodizing Production Line - 200T/Month Capacity
High-capacity manual horizontal U-mode anodizing production line designed for efficient aluminum surface treatment with monthly output of 200 tons.
Equipment Specifications
Item Specification
Equipment Name Control Horizontal Anodizing Line
Monthly Output 200 Tons
Model Type Horizontal U Mode
Operation Style Semiautomatic or Automatic
Racking Method Manual Racking System
Process Tank Configuration
Process Chemical Specifications Quantity
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al³⁺ 30-120g/l 1 Tank
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodizing Free sulfuric acid 140-180g/l, Al³⁺ ≤20g/l 1 Tank
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 1 Tank
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 1 Tank
Design Conditions
Parameter Specification
Aluminum Alloy 6061 to 6063 or others
Anodizing Film Thickness 10-12µm
Average Coverage Area 350m²/Ton
Maximum Profile Length 6500mm
Extrusion Ratio 2.5kg/m²
Working Hours 300 days/month × 20 hours/day = 600 hours/month
Racking System Two fixtures per rack
Racking Operation Manual
Equipment Usage Rate 0.9
Power Supply AC 3-phase 380V 50Hz
Control Power AC220V 50Hz
Water Supply 2kg/cm²·G
Hot Steam 6kg/cm²·G
Compressor Air 6kg/cm²·G
Treatment Process Details
Degreasing
Capacity: 6 racks per tank
Treatment Time: 2-5 minutes
Alkaline Etching
Capacity: 6 racks per tank × 2 tanks = 12 racks
Treatment Time: 3-15 minutes
Neutralization
Capacity: 6 racks per tank
Treatment Time: 1-5 minutes
Anodizing
Capacity: 2 racks per tank × 1 tank = 2 racks
Current Density: 130A/m²
Process Time: 30 minutes
Total Time: 40 minutes
Colouring
Process: Mix Salts
Capacity: 2 racks per tank × 1 tank = 2 racks
Current Density: 70A
Process Time: 2-8 minutes
Sealing
Method: Medium/Normal Temperature Sealing
Capacity: 6 racks per tank
Process Time: 10-15 minutes
Average Anodizing Layer: 0.36 × 1.3 × 30 × 0.77 = 10.81µm
Design Parameters & Settings
Anodizing Treatment Area:
Each anodizing process requires 40 minutes
Total racks per year: (2 racks × 1 tank × 60 min/h) ÷ 40 min × 600 hours = 1800 racks
Design capacity: 50m² per rack (100m² per tank)
Annual treatment area: 1800 racks × 50m²/rack = 90,000m²
Anodizing Treatment Weight:
Monthly output: 90,000m² ÷ 350m²/T × 0.9 = 231T ≥ 200T
Power Consumption:
Anodizing Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A per tank
Power Rectifier: 15,000A = 1 unit
Colouring Tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A per tank
Colour Rectifier: 8,000A = 1 unit
Process Chart Legend
Code Process
De Degreasing
Rs Rinsing
HW Rs Hot Water Rinsing
AE Alkaline Etching
Ne Neutralization
An Anodizing
Cl Coloring
Sl Sealing
MU Material Unloading
Pc Packing
Manual Horizontal U Mode Anodizing Production Line with 200T/month Capacity 6500mm Max Profile Length and 8-12µm Film Thickness 0